Description
DS type paste and liquid dual-use and explosion-proof filling machine: medical alcohol 70%, medical alcohol 90%, BETADINE 10% (Povidone iodine), water iodine, alcohol gel hand sanitizer, etc., 4 explosion-proof piston type quantitative Filling machine with a capacity of 15-22 bottles per minute (according to 500ML) This model is suitable for liquid products within 50ML-1000ML.
Double Row 16 Heads Paste Filling Machine Capping Machine Labeling Machine Filling Production Line
Features of this machine: corrosion resistance, oxidation resistance, no dripping, no brushing, high precision, convenient maintenance, suitable for liquids and pastes such as paraquat.Fully automatic adjustment device realizes full automatic production change. Each time of production change, one-key switch of bottle type can be realized on the touch screen, including filling head spacing, bottle blocking knife spacing, bottle type height, three adjustments, one-key switching in seconds, thoroughSolve the shortcomings of manual adjustment and inconsistent adjustment each time.
One: Introduction of anti-corrosion and anti-oxidation technology
1 The part of the machine in contact with the material is made of 316L stainless steel (including the loading
box, piston cylinder, rotary valve, filling bulkhead, the connection hose is made of PTFE hose, the other parts are the national standard 310, 316L, 304 stainless steel, piston seal The use of strong corrosion-resistant and wear-resistant PTFE (polytetrafluoroethylene material) suppresses the possibility of corrosion from the material.
2 In order to avoid air corrosion, the machine is designed with an exhaust device on the upper part of the closed cabinet, which avoids the corrosion of the electrical appliances by the air, thereby greatly reducing the failure rate of the electrical part.
Two: Technical introduction of convenient maintenance
1 One-key cleaning of the machine.For example, when the workshop is completed, the worker only needs to open the water valve, and then press the cleaning function on the touch screen.
2 It is convenient to replace the sealing ring.If the seal of the cylinder block is damaged, you can press one key to replace the seal ring. The device will automatically push the remaining material in the cylinder into the feed box, and then automatically pull the piston out, which is convenient for replacing the seal ring.
Three: high filling accuracy:
This machine uses Taiwan Delta's servo motor to ensure the accuracy of the filling machine (generally controlled at 0.3%)
Brief introduction of this machine:
The machine uses a special three-way filling valve, which is suitable for the filling of water and cream products, especially for the effect of high viscosity materials (such as laundry liquid, hand sanitizer, seed coating agent, microemulsion, suspension agent, etc.)Obvious and high precision.The machine adopts PLC programmable control, and is equipped with a 7-inch touch screen human-machine interface system. The filling power is controlled by Delta servo motor to make the error accurate to two thousandths. Automatic bottle feeding, automatic filling and automatic bottle discharging are implemented., Electrical appliances, pneumatic components are used international brands to ensure excellent quality and long-term stable performance.This equipment is simple in structure and easy to operate. It is the ideal filling equipment for paste materials in China.The machine is equipped with a filling bulkhead to prevent dripping and drawing, to ensure that there is no dripping or drawing after filling.
Performance advantages:
1 Control system--Adopt Siemens PLC control system, random fine adjustment of filling dose.
2 Operation interface-7-inch Siemens color screen touch operation interface, intuitive and simple, safe and reliable
3 Function improvement-the material is provided with anti-drip device, which can have the function of filling under the surface of the submerged liquid according to the characteristics of the material.
4 Electrical components-all use well-known international brands to ensure the safety, reliability and high accuracy of the equipment;
5Mechanical components-the parts in contact with the material are made of high-quality 316L stainless steel,
The remaining machine parts are made of high-quality 304 stainless steel.
6 Counting detection-real-time counting, intuitively reflecting the work output.
7Weighing feedback--Weighing real-time feedback and self-adjusting filling volume.
8 Filling test-no bottle without filling, no bottle is not enough
9 Maintenance situation--This machine can be easily disassembled, cleaned and maintained.
10 Exchange specifications-when changing the filling specifications, only simple adjustments are needed to get it done easily.
11 Environmental protection configuration-equipped with environmental protection framework to make the operating environment of the machine more clean and hygienic.
Technical parameter:
12Number of filling heads: 4-8 heads
13 Applicable bottle diameter: Ф40-Ф150 mm
14 Applicable bottle height: 50MM-320MM
15 Measurement accuracy: ± 0.3%
16 Canned capacity: 50-5000ml
17 Production capacity: 600-2500 bottles / hour (6-20 heads according to 500ML)
18 Air source pressure: 0.5-0.6 MPa
19 Electricity: 220V / 50Hz
20 Total power efficiency: 2.8 kW
21 Overall dimensions: 2000 × 1200 × 2400 mm
22 Weight: 550 kg
In addition to meeting the current requirements of meeting your company's requirements, the following functional modules can be selected:
1: Automatically adjust the distance of the filling head-realize touch screen operation, automatically adjust the precise positioning according to the diameter of the bottle
2: Automatically adjust the distance of bottle stopper and knife stopper-to achieve accurate positioning of various sizes of stopper knife distance adjustment
3: Automatic adjustment of the width of the guardrail-to achieve precise positioning of the width of the entire assembly line guardrail width adjustment
4: Lifting adjustment of filling landing gear-to achieve automatic lifting and precise positioning of different bottle heights
5: Switching between bottles and barrels-the bias characteristics of barrels can achieve the universality of barrels and bottles
6: Automatic discharge and automatic cleaning function of the filling machine changing production-it can realize the residue-free discharge of the filling machine and the automatic high-pressure and no dead angle cleaning of the material box
The above functions 1-4 can realize the one-touch instant linkage function of the touch screen without adjusting one by one
